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Bore,
Hone & Surface Department

Here the block is first magnufluxed to check
for any cracks. It is then overbored,
leaving the final .003 to be honed. The next
step is to surface the block and square it
to the main saddles. This process is done on
the Rottler surface with a single CBN
cutter. All of the blocks at Wayne's are
power honed using a Sunnen CK10 or CV616
honing machine to ensure finish and
accuracy. Cylinder bores and surfaces are
constantly checked with a profilometer. (A
profilometer is an electronic measuring
device that tells us the RA or roughness
average finish on different surfaces of the
engine). While this is an expensive tool, no
engine rebuilder should be without one.
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